THE AMC PLATFORM
One subscription.
Two applications.
LTOCOR designs the optimal structure for your value stream. VSFlow ensures real execution matches the design. Together, they form a single closed-loop system between structural redesign and daily-shift execution.
Configure your value stream
LTOCOR
Identify constraints and buffers
LTOCOR
Deploy and monitor daily
VSFlow
Detect drift and recalibrate
VSFlow
Design your value stream
Constraint analysis · Buffering · DES simulation · Financial validation
A project-based engineering tool used to design and stress-test the value stream structure. Identify the theoretical constraint, mathematically size required buffers, and simulate policy changes before committing capital.
Constraint analytics
Map your full value stream network. The system identifies the theoretical constraint by comparing load vs. available capacity at every station — no guesswork.
Buffer sizing
Automatically calculate optimal Time, Supermarket, and Queue buffer sizes based on historical variability using Kingman's formula and simulation.
Optimization engine
Auto-balance workload across stations, test reallocation scenarios, and identify the most cost-effective configuration before making physical changes.
DES simulation
Run discrete event simulations to stress-test your value stream design under realistic variability. Validate that buffer sizes hold before deploying.
Financial validation
Translate constraint minutes into dollars. Attach financial ROI projections to every improvement scenario using Constraint Minute Valuation.
Buffer simulator
Interactively adjust buffer sizes and see the downstream impact on lead time, WIP, and throughput in real-time before committing changes.
Run the system you designed
Production monitoring · Gap analysis · CI tracking · System monitor
An operational execution tool used by the shop floor to run the system designed in LTOCOR. VSFlow visualizes the health of buffers in real-time, identifies drift, manages expediting, and tracks continuous improvement events.
Production dashboard
Real-time control charts tracking Lead Time and Takt Time against statistical control limits. Color-coded station tiles show where the system is stable and where it's drifting.
Gap analysis
Automatically flag instability, capability gaps, and quality-flow correlations. Every gap is traced to a root cause and prioritized by constraint impact.
CI event tracker
Template-driven Kaizen event creation. Track before-and-after metrics, team assignments, and deadlines. Every completed event feeds back into system recalibration.
Constraint drift detection
Statistically monitors whether the system constraint has shifted since the last LTOCOR analysis. Nelson rules and CUSUM tests catch drift before it becomes visible.
Adaptive control
Generates actionable recommendations when variability metrics exceed thresholds. Warning-level cards with dismiss/override workflows for operational owners.
Production log upload
Upload shift-level production data via Excel/CSV. The system validates, normalizes, and ingests records automatically to feed all downstream dashboards.
4-STEP WORKFLOW
From first login to live production monitoring
Configure your value stream
Define stations, machines, cycle times, and product routings. The system builds your network model automatically.
Identify constraints and size your buffers
LTOCOR runs load-vs-capacity analysis, identifies the system constraint, and calculates optimal buffer sizes using statistical models.
Simulate and validate ROI
Run DES simulations and financial validation to stress-test designs before committing resources. Export findings to Charter documents.
Deploy and monitor with VSFlow
Upload daily production logs. VSFlow tracks performance against LTOCOR targets and alerts when drift or new gaps are detected.
Start with LTOCOR — upgrade when ready
The Starter tier gives you full LTOCOR diagnostic capability — constraint analytics, buffer sizing, and the optimization engine. Add VSFlow monitoring when you're ready for daily production control.