Design Flow
Unlock Growth
For high-mix manufacturers. Find your constraint, size your buffers,
and build a pull system that holds under real production variability.
*Based on LTOCOR methodology outcomes under typical high-mix manufacturing conditions.
THE AMC PLATFORM
One system. Two tools.
Our technology bridges the gap between structural optimization and daily shop floor execution — so design decisions persist in daily operations.
LTOCOR™
Structural optimization
A project-based engineering tool used to design and stress-test value stream structure. Identify the theoretical constraint, mathematically size required buffers (WIP, Time, Capacity), and simulate policy changes before spending capital.
Key Output
- Constraint identification
- Calculated buffer targets
- Monte Carlo ROI simulations
- Future state system design
VSFLOW™
Daily execution and control
An operational execution tool used by the shop floor to run the system designed in LTOCOR. Visualizes buffer health in real-time, prioritizes expediting, and manages work release via Drum-Buffer-Rope.
Key Output
- Real-time buffer prioritization
- Production dashboards & gap analysis
- Drift detection & adaptive control
- CI event tracking & recalibration
OUR APPROACH
We bring mathematical rigor to continuous improvement
Most factories improve by intuition. AMC models the physics of your factory using Lean, Theory of Constraints, and Operations Research — merged into a single platform.
Stop chasing local optima
Optimizing a non-constraint is expensive and inconsequential. We identify the single limiting factor in a value stream before any action is taken.
Variability is the enemy
Many systems look good on a static spreadsheet but fail in reality. Our models explicitly calculate for statistical fluctuation using Kingman's formula and Monte Carlo simulations.
Systems must be visual
Complex math shouldn't mean complex operations. The platform calculates optimal setpoints but translates them into simple visual signals the shop floor can instantly understand.
FREE CALCULATORS, NO SIGNUP
Try the math. No account required.
Use the same math that powers the enterprise AMC Platform — right in your browser, for free.
See the full system — start with the Diagnostic tier.
View PlansRESULTS IN THE FIELD
What manufacturers achieve
“We used constraint analytics to prove the bottleneck was Station 3, not Station 7 like everyone assumed. The first Kaizen event reduced lead time by 4 days. We stopped spending money improving the wrong station.”
VP of Operations
Contract Manufacturer
“The pull-sizing calculator gave us exact kanban quantities for 40+ SKUs. We eliminated stockouts and cut our floor inventory by 42% in the first 90 days.”
Plant Manager
Precision Components
Ready to find your constraint?
Start free. No credit card required. Join manufacturers using mathematics instead of guesswork.